SiC is Redefining the Landscape in HVAC Power Systems

Author:
Kevin Dykyj, senior digital marketing specialist for Microchip Technology’s silicon carbide business unit

Date
02/20/2025

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Redefining Heat Pump Design Through Advanced Power Electronics

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Figure 1: Residential heat pump inverter block diagram with silicon carbide

­In today’s world, the demand for efficient, reliable, and eco-friendly heating and cooling solutions has never been higher. Among these, the residential heat pump stands out as a groundbreaking innovation. These systems, particularly the popular air-source heat pumps, harness energy from outside air to heat or cool the interiors of homes, making them both versatile and environmentally sustainable.

At the heart of these systems lies a critical component: power electronics. These systems manage the flow and conversion of electrical energy, ensuring homes stay comfortable through every season. Central to this is the inverter, which converts direct current (DC) into alternating current (AC) to power the compressor and circulation motors. This enables precise control of compressor speed and blower output, crucial for maintaining efficiency and adapting to varying heating or cooling demands.

Despite their importance, power electronics face significant design challenges. Traditional silicon-based components often suffer from higher energy losses, particularly under partial loads common in residential use. Additionally, their size, weight and heat generation complicate compact designs and long-term reliability. High-frequency switching can also create electromagnetic interference (EMI), necessitating careful design to ensure compliance with regulatory standards.

This is where Wide-Bandgap (WBG) solutions, particularly Silicon Carbide (SiC) should be considered. As a revolutionary semiconductor material, SiC offers unparalleled thermal conductivity, resilience to high temperatures and enhanced efficiency. These attributes directly address the limitations of traditional silicon systems, paving the way for innovation in heat pump technology. With SiC, manufacturers can overcome key design challenges, delivering more efficient, reliable, and user-friendly heat pumps that meet the growing demand for sustainable home heating and cooling solutions. But what does this mean for residential applications? How can SiC redefine the future of HVAC systems?

History of Heat Pumps and the Move Toward Efficiency

Heat pumps have evolved significantly since their inception in the mid-19th century. Initially designed as rudimentary refrigeration systems, they have evolved into cutting-edge solutions for residential heating and cooling. This evolution is driven by growing global concerns over climate change and the rising demand for energy-efficient technologies. According to the International Energy Agency (IEA), the number of heat pumps installed globally is expected to reach 600 million by 2030, a 60% increase from today. This surge reflects a shift toward reducing carbon emissions and reliance on fossil fuels, especially in regions with aggressive climate policies.

Understanding Silicon Carbide

One of the most notable properties of SiC is its WBG, which is approximately three times greater than that of silicon. This WBG enables SiC devices to operate at higher temperatures and voltages, which is crucial for applications that demand high power density and efficiency. Moreover, SiC has a higher thermal conductivity than silicon, which means it can dissipate heat more effectively, reducing the need for complex cooling systems and improving overall system reliability.

  • Wide-Bandgap: SiC’s bandgap is three times wider than that of silicon, enabling operation at higher voltages and temperatures without sacrificing efficiency.
  • High Thermal Conductivity: SiC’s ability to dissipate heat more effectively reduces the need for extensive cooling systems, improving system reliability and compactness.
  • Low Switching Losses: SiC components exhibit significantly lower energy losses during switching, translating to more efficient power conversion.
  • Robustness: SiC’s molecular structure provides resilience against wear and tear, ensuring longer component lifespans.

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Figure 2: Residential air source heat pump

 

Maximizing Heat Pump Performance with SiC Technology

SiC technology not only enhances the performance of heat pumps but also aligns with modern energy grid demands. With renewable energy sources such as solar and wind becoming more prevalent, power grids require systems that can efficiently manage variable loads and integrate seamlessly. SiC-based inverters are well-suited for this, offering faster switching capabilities and higher efficiency even under fluctuating conditions. This reduces strain on the grid while enabling heat pumps to operate using clean energy, further enhancing their environmental benefits.

Consider a region with significant seasonal temperature variations. A traditional silicon-based heat pump may struggle to maintain efficiency during such fluctuations, leading to inconsistent performance and higher energy consumption. In contrast, a heat pump powered by SiC technology can adapt to varying conditions with precision, ensuring steady comfort while keeping energy costs in check. These advantages make SiC a cornerstone in the future of residential heating and cooling solutions.

  • Precision Control with Variable Speed Drives: SiC technology enables highly accurate control of compressor and fan speeds, allowing heat pumps to adjust performance dynamically to meet heating or cooling needs in real time. This precision translates to better comfort and improved efficiency.
  • Energy Savings for Lower Costs: By reducing energy losses and enhancing overall efficiency, SiC-powered heat pumps consume less electricity, helping homeowners cut down on energy bills while reducing their carbon footprint.
  • Compact, Modern Designs: SiC’s compact components allow for sleeker, space-saving heat pump designs that integrate seamlessly into residential environments without compromising functionality or aesthetic appeal.

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Figure 3: Typical IGBT vs SiC MOSFET switching losses at 30 kHz

 

Choosing Between SiC and Traditional Silicon Solutions

Selecting between SiC and traditional silicon-based IGBTs requires evaluating cost, performance and long-term benefits. While SiC components have higher upfront costs, their superior efficiency, thermal conductivity and power density lead to lower system level costs. These benefits stem from reduced energy losses, smaller cooling systems and compact designs.

SiC’s ability to reduce switching losses improves inverter efficiency, with gains of up to 1.5%, boosting overall system performance. Higher switching frequencies enhance current quality and system efficiency, particularly under partial load conditions, which dominate residential use. Over time, these improvements translate to significant energy savings and a lower total cost of ownership.

Reliability is another crucial factor. SiC’s durability and resistance to thermal and electrical stress extend component lifespans, reducing maintenance and replacement costs. As regulatory standards push for greater energy efficiency and reduced emissions, SiC’s alignment with these goals strengthens its value proposition.

The shift toward SiC is further validated by successful real-world implementations and industry endorsements. Demonstrating its impact through case studies helps address concerns about cost and adoption, giving decision-makers confidence in its advantages. With growing pressure for sustainable, high-performance systems, SiC is poised to become the material of choice in modern heat pump applications and more broadly in sustainability solutions.

Looking Ahead: SiC and the Future of Heat Pumps

As the heating and cooling industry embraces the next generation of technology, SiC stands out as a cornerstone for innovation. With its unparalleled efficiency, durability, and ability to meet stringent energy regulations, SiC is reshaping the landscape of HVAC systems. The transition may involve initial hurdles, but the long-term benefits – lower energy costs, reduced environmental impact, and enhanced system reliability – make it a compelling choice. By adopting SiC technology, manufacturers and consumers alike can contribute to a more sustainable and energy-efficient future.

As the heating and cooling market continues to evolve, the role of SiC is expected to expand. Advances in manufacturing processes and economies of scale are driving down the cost of SiC components, making them increasingly accessible to a broader range of applications. This trend is likely to accelerate the adoption of SiC across the residential sector, paving the way for more efficient and sustainable heating solutions.

 

Microchip

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